Assembling And Wiring Cables 620 Ipc Standards

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This is the latest revision of the only industry-consensus standard for Requirements and Acceptance of Cable and Wire Harness Assemblies IPC/WHMA-A-620C, and it includes new sections for safety wiring, safety cable, grommets, and raceways along with updated information across many of the sections

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Greenstock In-connect is proud to be one of the few UK manufacturers to produce cable and wire harness products to the IPC/ WHMA-A-620 Standard (now, Revision C). This is the only industry-consensus standard for Requirements and Acceptance for Cable and Wire Harness Assemblies and the most widely used inspection specification for the cable and wire harness assembly industry. This standard does not provide criteria for cross-section or X-ray evaluation. Purpose This standard describes materials, methods, tests and acceptability criteria for producing crimped, mechanically secured, or soldered interconnections and the related assembly activities associated with cable and harness assemblies.

Description

This is the latest revision of the only industry-consensus standard for Requirements and Acceptance of Cable and Wire Harness Assemblies IPC/WHMA-A-620C, and it includes new sections for safety wiring, safety cable, grommets, and raceways along with updated information across many of the sections. With over 700 photographs and illustrations, this standard describes materials, methods, tests and acceptance criteria for producing crimped, mechanically secured and soldered interconnections and the related assembly activities associated with cable and harness assemblies.

Pdf

IPC/WHMA-A-620C was developed by IPC and the Wire Harness Manufacturers Association (WHMA).

Additional information

Date of Publication:

January 30, 2017

Language

English, French, German, Spanish

Number of Pages:

422

Product options

Hardcopy, PDF: Single User Download (Non-Printable)

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KittingTrays
  • Build-to-Print Installation & Modification Kits Using the Customer’s Drawings or Drawings we Generate
  • FAA certified
  • Build-to-Print Trays Using the Customer’s Drawings or Drawings we Generate
  • FAA certified
RacksCables and Harnesses
  • Build-to-Print FAA 8110-3 Rack Design
  • Turnkey Racking Systems
  • Multiple Wire Types
  • Multiple termination styles
  • Copper, Aluminum, Fiber Optics, Coaxial
Wire MarkingCAD Design
  • UV Marking
  • Any language text/symbol
  • 26 to 6 AWG
  • Shrink Wrap Marking
  • Customized CAD design
  • Wiring Diagram, Detail Electrical Component drawings
  • Document certification

Technical Specifications

Ipc 620 Meaning

Manufacturing Capabilities
  • Crimping
  • Connecting
  • Cutting
  • Laser Markings
  • Hand Markings
  • Coiling
  • Soldering
  • Stripping
  • Terminal Application
Harness Features
  • Abrasion-resistant
  • Braiding (metal, fabric, controls RF interference)
  • Binding (cable tie, sleeve, electrical tape, conduit-flexible)
  • Heat-resistant
  • Oil-resistant
  • Water-resistant
Connector Types
  • Co-axial
  • Fiber Optic
  • Insulation displacement
  • AC Types (Chuck)
  • Mil Spec (Mil-circulars)
  • Solder cup connections
Covering
  • Braided (fabric, metal)
  • Plastic Over Molding (up to 1oz shot size)
  • Wrapping (tape, fabric)
Insulation Type
  • PTFE
  • PVC
  • Rubber
  • Aviation specific material
  • We meet any of our clients insulation requirements
Wire and Cable Length
  • 60+ft
  • 18,288+ mm
Wire and Cable Thickness
  • Min: 26AWG
  • Max: 6AWG
Testing and Inspection
  • Completing in process and final inspections
  • Utilizing Cirris testing equipment (continuity, component detection (capacitors, diodes, twisted pairs), dwell time: custom for each application, high voltage testing, hipot testing, opens, shorts)
  • Test reports are generated for each product
  • Custom harness boards (ensures proper assembly, ensures proper connectors are applied)
  • Use as a testing platform
Production Volume
  • One-offs
  • Prototype
  • Low volume to high volume
Turnaround Times
  • Consignment
  • J.I.T deliveries
  • Kan-ban programs
  • Min-max programs
  • “Breadman” stock replenishment programs
  • AOG situations
  • Daily delivery available (50 mile radius)
Value Added Services
  • Manufacturability improvements
  • Product procurement
  • Reverse engineering
  • Value engineering
Industry Focus
  • Aerospace
  • Agricultural
  • Aircraft
  • Food
  • Industrial equipment
  • Industrial vehicle
  • Medical
  • Military
  • Printing
  • Safety/Security
  • Wire
Intended Application
  • Aircraft equipment
  • Laser marking systems
  • Printers
  • Police and ambulance auxiliary harness
  • Nuclear imaging
  • Sensor harness
  • Vehicle systems
Industry Standards
  • CSA- Canadian standards association (compliant)
  • IPC (IPC WHMA-A-620, IPC-JSTC001D)
  • ISO – international organization for standardization (ISO 9001:2008)
  • ITAR – international traffic in arms regulations (registered)
  • Mil-Spec – military specification
  • REACH – registration evaluation authorization and restriction of chemical substances
  • ROHS – restriction of hazardous substances
  • UL – Underwriters laboratories INC (recognized cable and harness manufacturer)
  • Applicable FAR’s
File Formats
  • AutoCad (DWG)
  • DXF – Drawing interchange format, or drawing exchange format
  • GIF – graphics interchange format JPG or JPEG – joint photographic experts group
  • PDF – portable document format
  • TIFF – tagged image file format